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- METALLIC POLYMERS FOR MACHINERY AND EQUIPMENT
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| METALLIC POLYMERS FOR MACHINERY AND EQUIPMENT |
| Emergency Repairs |
EMERGENCY REPAIRS PUTTY (EMP) •
FIVE MINUTE PUTTY STICK (FMPS) • |
BENEFITS : |
APPLICATIONS : |
- High strength 100% solid strong molecular technology which gets cured within 8 to 10 minutes.
- Fast curing.
- Bond almost all materials.
- Machining, Drilling, Tapping possible.
- UN Poly Metal can be cured in wet/humid conditions.
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- High strength 100% solid strong molecular technology which gets cured within 8 to 10 minutes.
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| Characteristics : |
EMP |
FMPS |
| Compressive Strength |
450 Kg / cm2 |
500 Kg / cm2 |
| Flexural Strength |
350 Kg / cm2 |
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| Tempreature Resistant |
110°C |
110°C |
| Working Time |
3 to 5 Min. |
5 to 10 min. |
| Curing Time |
10 Min. @ 30°C |
15 to 20 Min. @ 30°C |
| Shore Hardness |
80 D |
75 D |
| Coverage Area |
2.2 - 2.3 kg / sq. m. |
2.2 - 2.3 kg / sq. m. |
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| Machinable Putty |
POLYSTEEL • POLY SS • ALUMINIUM
BRONZE • TITANIUM • NC POLY METAL |
BENEFITS : |
APPLICATIONS : |
- 100% solid, high strength, specific metal content machinable system for economical and dependable maintenance and permanent repair work.
- Versatile repair to metal and glass against corrosion.
- Can be machined like metal after curing.
- No twisting, bending, internal stresses as faced in welding.
- Very economical compared to tig welding of Titanium, Aluminium etc.
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- Repair corroded areas like Impeller, Casing, Propeller, Shafts, Key Ways, Tanks area.
- Repair specialized metal parts like Aluminium, Gunmetal, Titanium etc.
- Cooling system of Vacuum furnaces, Fractured Castings, Prototype parts / patterns can be repaired / prepared
- Can be used to repair floating roof of tank and to fill gap between heat excharger tube sheet and tube.
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| Characteristics : |
Poly Steel |
Poly SS/Alu./Bronze |
Titanium |
NC Poly Metal |
| Compressive Strength |
750 |
750 Kg / cm2 |
700 Kg / cm2 |
850 Kg / cm2 |
| Flexural Strength |
500 Kg / cm2 |
500 Kg / cm2 |
550 Kg / cm2 |
450 Kg / cm2 |
| Working Time @ 30°C |
20 - 30 Min. |
20 - 30 Min. |
20 - 30 Min. |
20 - 30 Min. |
| Curing Time |
3 Hours. |
3 to 4 Hours. |
3 Hours. |
3 to 4 Hours. |
| Coverage Area |
2.5 Kg / sqm. |
1.8 - 2.5 kg / sq. m. |
2.0 - 2.2 kg / sq. m. |
2.0 - 2.3 kg. / sq. m.. |
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| Abrasion resistant liquid |
MICROSEAL LIQUID |
BENEFITS : |
APPLICATIONS : |
- Single component, water white thin liquid with excellent capillary action. It canpenetrate without pressure or vaccum, finest void, crack porosity under its own head and cured to a fine resinous mass.
- Simple brush application.
- Spray and dip system also possible.
- This material can be applied in combination with Poly Steel, Poly Aluminum, Bronze, NC Poly Metal and can withstand 2000 C and pressure of 25 Kg/cm2 simultaneously.
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- All big and heavy casting like compressor body, engine cylinder, pump body, valves, die cast parts can be repaired.
- Cracks in any metal surface like engine cylinder,
cylinder head, compressor body etc.
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| Erosion & Corrosion Resistant Products |
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BENEFITS : |
APPLICATIONS : |
- Non-machinable ceramic filled fibre reinforced adhere to almost all surfaces and highly useful when corrosion and erosion is encountered.
- Versatile to repair any metal in corrosion and acidic area.
- To get optimum result these can be used combined with W.R. & Microbead compound also.
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- Chemical pump casing, impeller, glass lined vessels, propeller
blade of a ship, acid spill over area, where erosion and corrosion is
faced/encountered due to acid etc.
- Used in place of rubber lining / teflon lining to get more life If erosion is encountered.
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| Characteristics : |
Poly Ceramic Compound |
Poly Ceramic Liquid |
| Compressive Strength |
950 Kg / cm2 |
800 Kg / cm2 |
| Flexural Strength |
550 Kg / cm2 |
550 Kg / cm2 |
| Tempreature |
>200oC. |
200oC. |
| Shore Hardness |
> 90 D |
> 90 D |
| Working Time |
25 - 30 Min. |
30 40 Min. |
| Curing |
3 - 4 Hours. |
4 Hours. |
| Coverage Area |
6.5 Kg / sq. m. |
1 Kg / sq. m. |
| Coating Thickness |
2 - 3 mm. |
0.5 mm. |
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| ABRASION & EROSION RESISTANT PRODUCTS |
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BENEFITS : |
APPLICATIONS : |
- Ceramic balls silicone carbide filled solid system, Combat erosion from particle size of 3 to 6 mm to persist heavy abrasion with corrosion in any equipment in the plant.
- Hard to mix but easy to apply.
- 100 % solution against abrasion.
- To get optimum result these can be used combined with poly ceramic compound, liquid & fibreglass tape.
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- Contoured centrifuge parts where ceramic lining cannot be applied for handling coal, hopper slurry, etc.
For repair of centrifuges (screw type), i.d. fans, pneumatic conveying elbows, slurry pump casing, hopper, chute, inlet side of the ball mill, cyclone separator, ceramic lined bends etc.
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| Characteristics : |
Microbead Compound |
WR Poly compound |
| Compressive Strength |
900 Kg / cm2 |
900 Kg / cm2 |
| Flexural Strength |
550 Kg / cm2 |
550 Kg / cm2 |
| Tempreature |
200oC. |
200oC. |
| Working Time |
30 - 40 Min. |
30 - 40 Min. |
| Curing |
3 - 4 Hours. |
3 - 4 Hours. |
| Coverage Area |
13.5 Kg / sqm. |
13.5 Kg / sqm. |
| Coating Thickness |
5 mm.. |
5 mm. |
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